Statistical Process Control Training
for Short Run, Batch and Continuous Processes

No Sweat Training


No Sweat Training 1-877-284-9941
Statistics
for Short Run, Batch and Continuous Processes
No Sweat Training 1-877-284-9941

This 4 unit training program features video and examples from industries such as mining, food processing, aerospace, packaging and others. Testimonials from quality assurance professionals show how SPC works in non-traditional settings.


Specifications
Audience: Operators, first-line supervisors. Good refresher training for engineers
Training Time: 16 hours
Reading Level: 6th-7th grade
Prerequisites: Basic math, addition, subtraction, multiplication and division. Ideally, the audience will have some fam- iliarity with traditional statistical process control practices and control charts. In this way, they will be able to differentiate between traditional SPC and the application of SPC in the process industries.
Training Design: Performance-based instruction. The video and print materials are interactive, requiring active participa- tion by students.


Program Content
Module 1: Basic Statistics for Process Control
Normal and non-normal variation
Common and assignable causes
Variable data
Key quality characteristics
Constructing histograms
Calculating mean, range and standard deviation
Estimating sigma
How SPC improves quality and reduces costs
Process Capability
Module 2: SPC for Special Applications
Control charts
How averaging affects distribution
Short-run, batch and continuous processes
Special applications control charts
Decision tree for identifying the most appropriate chart to use
Control chart interpretation
Characteristics that demonstrate process control
Signs of an out of control process
Module 3: Target Nominal and Standardized Control Charts
Strengths and weaknesses of the target nominal chart
Code and plot sample data on a target nominal chart
Chart interpretation
Strengths and weaknesses of the standardized chart
Standardize and plot sample data on a standardized chart
Chart interpretation
Examples of industries using target nominal and standardized control charts
Module 4: Individual X and Moving Average Control Charts
Strengths and weaknesses of the individual X/moving range chart
Plot sample data on an individual X control chart
Calculate and plot a moving range control chart
Chart interpretation
Strengths and weaknesses of the moving average/moving range chart
Calculate and plot sample data on a moving range chart
Chart interpretation
Examples of industries using individual X and moving average control charts

A Start-Up (SU) program consists of two parts: a Leader's Pack and a Participant's Kit for each trainee.

The Leader's Pack includes:
DVD
1 Leader's Binder with:
  1 Leader's Guide (4 modules)
  1 Session Planner

The Participant's Kit includes:
1 Participant's Guide
1 Pre-Test
1 Post-Test
1 Certificate of Completion
Number of people to train Start-Up Program Leader's Pack (one-time cost) Participants Kit (each) Total for Participant's Kit Complete Start-Up Cost
5 SU 5 $1095 $40 $200 $1295
15 SU 15 $1095 $38 $570 $1665
25 SU 25 $1095 $36 $900 $1995
50 SU 50 $1095 $28 $1400 $2495
100 SU 100 $1095 $26 $2600 $3695
200 SU 200 $1095 $24 $4800 $5895

Cover Page | Basic Math Skills | Statistical Process Control | Statistical Process Control for Short Run, Batch and Continuous Processes
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